Third Party Inspection for Ground Storage Tank-

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            Reference Documents- 1.     Design code 2.     Purchase order specification 3.     Purchaser's standards 4.     Approved drawings 5.     API 650 6.     API 620 7.     API 653 8.     BS 2654 Inspection Activities from start to finish-              Material Inspection            Fabrication Inspection            Plate Preparation            Shell Courses and Base Plates containing Welded Seams            Post Weld Heat Treatment of Hot Formed Components            Assembly Inspection             Painting and Coating              ...
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Important Points For Skid Inspector-Skid Series (SE-5)

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 Ball Valves

Design-

Reference Documents-Approved Datasheet
Reference Record-Approved Datasheet


Material Certification for Body, Bonnet, Ball & Stem-

Reference Documents-Relevant ASTM Standard
Reference Record-Material Test certificate as per EN 10204 3.1


NDE-

Reference Documents-ASME B16.34
Reference Record-NDE Report


Hydrotest /Pneumatic-

Reference Documents-API 6D / API 598 / EN 12266-1
Reference Record-Test Certificate



Blasting / Painting-

Reference Documents-Manufacturer painting procedure
Reference Record-Painting Report

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Important point for Welding Inspector-(SE-1)

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1.Thickness Range for WPS-as per  ASME Sec-IX 2.For Welder Qualification Performance Test as per  ASME Sec-IX (Thickness Range)- 3.For Welder Qualification Performance Test as per  ASME Sec IX  (OD Range)- 4.Heat Input as per  ASME Sec IX QW-409.1(a) 5.For Base Metal as per  ASME Sec-IX P Number Check by Table QW-422 G Number Check by Table QW-422 6.For Filler Metal or Electrode as per  ASME Sec-IX F Number Check by Table QW-432 A Number Check by Table QW-442 Previous Topics- https://upendratiwari786.blogspot.com/2019/12/forging-definition.html https://upendratiwari786.blogspot.com/2019/12/casting-definition-and-defects.html https://upendratiwari786.blogspot.com/2019/12/common-defects-of-steel-forgings.html https://upendratiwari786.blogspot.com/2019/12/difference-between-codestandard-and.html https://upendratiwari786.blogspot.com/2019/12/raw-material-identification-rmi-mtc.html https://upendratiw...
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Third Party Inspection for Pressure Vessel –

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Definition- A  pressure vessel  is a container designed to hold gases or liquids at a  pressure  substantially different from the ambient  pressure . Design involves parameters such as maximum safe operating pressure  and temperature, safety factor,corrosion allowance and minimum design temperature (for brittle fracture). Reference Documents and Codes- Design code Purchase order specification Purchaser's standards Approved drawings ASME SEC VIII Div 1 or 2 ASME V ASME IX Note- ASME SEC VIII Div 1 for (15-3000) psi ASME SEC VIII Div 2  for (3000-10000) psi ASME SEC VIII Div 3  for more than 10000 psi 1. Division 1  is based on normal stress theory, 2. Division 2  is based on maximum distortion energy (Von Mises). Inspection Activities from start to finish- Material Inspection Fabrication Preparation for Welding Fit-Up Inspection Monitoring of Weld Conditions Back Gouging Inspection Visu...
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Radiography Test Film Inspection as per ASME B 31.1

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Radiography Inspection- Paragraph-136.4.5 When required by this Chapter (see Table 136.4), radiographic examination shall be performed in accordance with the requirements of Section V, Article 2, of the ASME Boiler and Pressure Vessel Code, except that the requirements of T-274 are to be used as a guide but not for the rejection of radiographs unless the geometrical unsharpness exceeds 0.07 in.  (2.0 mm). (A) Acceptance Standards.            Welds that are shown by radiography to have any of the following types of discontinuities are  unacceptable: (A.1) any type of crack or zone of incomplete fusion or penetration (A.2) any other elongated indication that has a length greater than (A.2.1) 1 ⁄ 4 in. (6.0 mm) for t up to 3 ⁄ 4 in. (19.0 mm), Inclusive (A.2.2) 1 ⁄ 3 t for t from 3 ⁄ 4 in. (19.0 mm) to 2 1 ⁄ 4 in. (57.0 mm), inclusive (A.2.3) 3 ⁄ 4 in. (19.0 mm) for t over 2 1 ⁄ 4 in. (57.0 mm) where t is the thickness of th...
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Third Party Inspection for Ground Storage Tank-

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            Reference Documents- 1.     Design code 2.     Purchase order specification 3.     Purchaser's standards 4.     Approved drawings 5.     API 650 6.     API 620 7.     API 653 8.     BS 2654 Inspection Activities from start to finish-              Material Inspection            Fabrication Inspection            Plate Preparation            Shell Courses and Base Plates containing Welded Seams            Post Weld Heat Treatment of Hot Formed Components            Assembly Inspection             Painting and Coating              ...
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Third Party Inspection for Valve - Procedure

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Pressure Vessel Inspection as per ASME SEC VIII DIV.1

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ASME Code Key Words  shall -      mandatory rules may not- prohibition may can -recommendations or exemptions from prohibitions  should-    recommendations  Pressure Vessel Inspection as per ASME SEC VIII DIV.1 Subsection A:  UG – General Requirements Subsection B: Methods of Fabrication  UW – welded pressure vessels  UF – forged pressure vessels  UB – brazed pressure vessels  Subsection C: Classes of Material - Special Constructions  UCS - Carbon and Low Alloy Steel  UNF - Non ferrous Materials  UHA - High Alloy Steel  UCI - Cast Iron  UCL - Cladding and Lining  UCD - Cast Ductile Iron  UHT - Ferritic Steels with Heat Treatment  ULW - Layered Constructions  ULT - Low Temperature Service  UHX - Shell and Tube Heat Exchanger Mandatory and Nonmandatory Appendices Index Important clauses/points/paragraphes/tables are ...
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Third Party Inspection for Shell and Tube Heat Exchanger-

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Reference Documents- Design code Purchase order specification Purchaser's standards Approved drawings ASME SEC-8 Div 1or 2 ASME V ASME IX  BS 5500 Following Inspection Activities from Start to Finish- Material Inspection Fabrication Preparation for Welding Fit-Up Inspection Monitoring of Welds Conditions Back Gouging Inspection: Inspection of Completed Weld Non Destructive Examination Weld Repair Post Weld Heat Treatment Mock-Up Test of Tube to Tube-Sheet Weld Visual and Dimensional Inspection of Tubes,Tube Bundle and Shell Tube Bundle Insertion Pneumatic Test Hydrostatic Testing: Final Inspection Name Plate Checking Painting and Coating Spares and Accessories Reporting Release Note Packing, Marking and Shipping Final Inspection (Dossier) The following final documents are reviewed and signed off by the third party inspector: As built, drawings if required  Manufacturer's data reports,  Material certificate or ce...
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Important point for Welding Inspector-SE-2

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Typical documents that may need to be referred to are: The Application Standard (or Code) Quality plans or inspection check lists Drawing QC procedures Guidance and basic requirements for visual inspection are given by: ISO 17637 (Non-destructive examination of fusion welds - visual Examination) Conditions for Visual Inspection (to BS EN ISO 17637)-     Illumination-               350 lux minimum required. (recommends 500 lux - normal shop or office lighting).    Vision access-               Eye should be within 600mm of the surface.              Viewing angle (line from eye to surface) to be not less than 30°.                                                       Weld Terminology...
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(Importants) ASME and National Board Stamps-

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Section I - Steam Boilers S steam boilers (master) A assembly only E electric boilers M miniature boilers PP power piping (B31.1) V * safety valves Section IV - Heating Boilers  H * cast iron heating boilers H wrought steel heatig boilers HLW potable water heaters HV * safety valves National Board Inspection Code  R repair and alteration VR* repair of safety valves Section VIII Div. 1 - Pressure Vessels U pressure vessels UM * miniature vessels UV * safety valves UD * rupture disk devices Section VIII Div. 2 - Alternative Rules U2 pressure vessels Section VIII Div. 3 U3 High Pressure Vessels UV3* safety valves Third Party Inspection for Pressure Vessel – https://upendratiwari786.blogspot.com/2019/12/third-party-inspection-for-pressure.html
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